NXBOT-BVR100
Intelligent Welding Robot
Nexuni’s intelligent welding robot combines laser scanning with a collaborative robotic arm to automatically correct workpiece deviations, eliminating manual calibration.
Current Industry Challenges
- Shortage of skilled welders.
- Large workpiece deviations make traditional welding robots difficult to align, with complex and inflexible positioning systems.
Our Product
Nexuni’s intelligent welding robot integrates laser scanning and automatic error compensation technology to achieve:
- No need for jigs or manual calibration.
- Real-time positioning and automatic welding start.
Quickly adapts to different workpieces and enables fast line changes.
AI Fully Automated Welding
Nexuni’s AI automated welding system integrates collaborative robotic arms, laser scanning, and intelligent algorithms to achieve full-process automation. The system automatically adjusts welding points based on scan results, eliminating the need for manual calibration. Even without positioning jigs, it consistently performs high-precision welding tasks, improving production line efficiency and weld consistency.
Laser Scanning for Weld Seam Detection
The robot’s built-in high-precision laser sensor captures the surface profile of the workpiece in real time, using proprietary algorithms to accurately identify the weld seam. Based on linear scan data, the system actively adjusts the welding path, effectively overcoming issues such as part deviations and deformation. This enables intelligent weld path generation and ensures consistent weld quality.
Synchronized Rotary-Axis Collaborative Welding
For multi-sided or large workpieces, the system integrates a high-precision rotary table to enable dual-axis coordinated movement between the robotic arm and the turntable. Intelligent calibration algorithms automatically synchronize the rotation angle and welding points, making the welding process more efficient and stable. It is ideal for complex structures and multi-angle welding tasks, enhancing spatial flexibility and weld quality.
Product video
Specifications
| Model | NXBOT-BVR100 |
|---|---|
| Collaborative Robotic Arm | UR10e |
| Arm Reach | 1300 mm |
| Payload Capacity | 10 kg |
| Welding Power Source (Kemppi) | 220–240 V ±10%380–460 V ±10% |
| Laser Sensor | Micro-Epsilon |
| Measurement Distance (Z-axis) | 200–420 mm |
| Measurement Range (X-axis) | 130–270 mm |
| Linear Accuracy (Z-axis) | 30 μm ±0.014% |
| High-Precision Rotary Table (Optional) | Three-phase 220V power supplyDual-axis control (lift and rotation）Communication interface：EtherCAT |
| Integrated Mobile Platform | 110 × 80 × 80 cm (H × L × W)Customizable size upon request |
See how it runs on your site.
Tell us about the site and we will scope the deployment with you.